90+90 Rubber Winding Hose Extrusion Machine
1. 90mm rubber extruder
(1) Screw diameter: Φ90mm, L/D 16
(2) Screw speed: 0~43rpm, inverter control speed
(3) Material of screw and barrel: 38CrMoAl, nitriding treatment
(4) Feed type: cold feed with automatic force feeding roller
(5) Feed zone structure: force feeding roller+ feed zone
(6) AC motor: 55kw, inverter control
(7) Temperature: screw inside with water,barrel cycle with water, feed zone cycle with water
(8) Equipped with thermoregulation unit 4sets
(9) Output: 200 – 300kg/h
(10) Dimension size: 2700(L) x1050(W) x 1500(H)mm
(11) Weight: 3000kg
2. D-extrusion head and die
(1) Material: 38CrMoAl
(2) Flow structure: D type
(3) Temperature control: thermoregulation unit by water
(4) Link with extruder
(5) Change die can make different diameter of rubber hose
3. Cooling water trough (4m)
(1) Material of water trough: stainless steel 304
(2) Equipped with dry fan: 0.75kw
(3) External dimension: 4000(L) x 360(W) x 1000(H)mm
(4) Weight: 400kg
4. Winding machine
(1) Winding spindle number: 2 x 12, 2 x 24, 2 x 36
(2) Each spindle weight: 4kg
(3) Driven motor: 5.5kw, inverter control
(4) Rotation plate material: aluminum
(5) Rotation direct of plates: one is left, other is right
(6) Machine frame: welded by steel tube and steel board
(7) Dimension: 2200(L) x 1900(W) x 2000(L)
(8) Weight: 1800kg
5.Haul off
(1) Motor: 0.75kw,inverter control speed
(2) Tract by rubber belt
(3) Allowable up and down adjustment distance: 60mm
(4) Equipped with length counter
(5) With length meter counter
(6) External dimension: 1000(L) x 760(W) x1600(H)mm
(7) Weight: 600kg
6. 90mm rubber extruder
(1) Screw diameter: Φ90mm, L/D 16
(2) Screw speed: 0~43rpm, inverter control speed
(3) Material of screw and barrel: 38CrMoAl, nitriding treatment
(4) Feed type: cold feed with automatic force feeding roller
(5) Feed zone structure: force feeding roller+ feed zone
(6) AC motor: 55kw, inverter control
(7) Temperature: screw inside with water,barrel cycle with water, feed zone cycle with water
(8) Equipped with thermoregulation unit 4sets
(9) Output: 200 – 300kg/h
(10) Dimension size: 2700(L) x1050(W) x 1500(H)mm
(11) Weight: 3000kg
7. T-extrusion head and die
(1) Material:38CrMoAl
(2) Flow structure: T type
(3) Temperature control: thermoregulation unit by water
(4) Link with extruder
(5) Change die can make different diameter of rubber hose
8. Cooling water trough (6m)
(1) Material of water trough: stainless steel 304
(2) Equipped with dry fan: 0.75kw
(3) External dimension: 6000(L) x 360(W) x 1000(H)mm
(4) Weight: 600kg
9. Haul off
(1) Motor: 0.75kw, inverter control speed
(2) Tract by rubber belt
(3) Allowable up and down adjustment distance: 60mm
(4) Equipped with length counter
(5) With length meter counter
(6) External dimension: 1000(L) x 760(W) x1600(H)mm
(7) Weight:600kg
10.Cutting machine
Conveyor tractor part
(1) Traction drive motor: 0.75kw
(2) Traction speed: inverter control
(3) Maximum traction speed: 28m/min
(4) Inverter: adopt Swiss ABB brand
(5) The speed is controlled by potentiometer knob, whichcan be fine-tuned.
(6) Control panel button: with start button, stop button,speed control knob, emergency stop button
(7) Upper and lower traction belt: rubber multi-wedge belt,non-skid.
(8) Effective length of traction contact: 450mm
(9) Traction speed transmission: from meter controller toSiemens PLC controller of cutting machine to realize synchronous control
(10) Meter Controller Brand: Omron, Japan
(11) If the control of infrared light sensitivity isincreased, the effect will be better, and the synchronous control can berealized with the equipment in the previous stage.
(12) Brand of Infrared Light Sensor Controller: Omron,Japan
(13) Work center height: 1000mm, work height can beadjusted up and down appropriately.
(14) Setting up left and right stainless steel guiderollers to prevent deviation of products
(15) Contactors: using the French Schneider brand
Knife-throwing cutting part
(1) Cutting method: using flip-knife cutting
(2) Cutting drive motor: 1.1KW servo motor
(3) Cutting Control: Servo Controller
(4) Transmission mode: rubber synchronous belt transmission
(5) equipped with cutter cover and lubrication storage box
(6) Cutting length, cutting speed, cutting cumulativequantity, arrival alarm, error compensation, automatic control and manualcontrol can be set on the touch screen of Siemens made in Germany company.
(7) Signals are transmitted to the Omron Meter Controllerin Japan.
(8) The PLC system adopts the German Siemens brand.
(9) Contactors: using the French Schneider brand
(10) The operating box is located above the equipment.
(11) Transport mode in back section: SPVC conveyor belt conveyor
(12) Effective length of rear section conveying: 800mm
(13) Center height: 1000mm
(14) Shape size: 2000 (L) X800 (W) X1500 (H) mm
(15) Weight: 600 kg
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