90mm Rubber Profile And Hose Extrusion Line
1. 90mm Cold Feed Rubber Extruder
(1) Feed type: Cold force feeding
(2) Feed zone cold media: By water
(3) Feed cleaning type: Cover is easy to be opened and closed
(4) Feed structure: Auto feed with roller
(5) Roller material: 38CrMoAl, nitride treatment
(6) Roller surface hardness: Nitride treatment, HRC 55
(7) Both sides of roller thread type: Reverse thread
(8) Screw diameter: Φ90mm
(9) Screw effective length: 90x16D=1440mm
(10) Screw and barrel structure: General type
(11) Screw and barrel heat and cold media: By water
(12) Screw and barrel thermoregulation unit: 3 zones, 6kw x 3
(13) Screw and barrel material: 38CrMoAlA
(14) Screw and barrel surface hardness: Nitride treatment, HRC 55
(15) Screw rotation speed: 0-43 rpm
(16) Output: 300-350 kg/h
(17) Gearbox type: Hard surface gears
(18) AC motor: 55kw
(19) Extrusion die: Change die can be make different size
(20) Machine frame: Square steel, steel board
(21) Weight: 2600 kg
(22) Dimension: 2500(L) x 1050(W) x 1600(H)
2. D-type Extrusion head
(1) Material: 38CrMoAl, surface nitriding treatment
(2) Extrusion mode: extrusion by direct
(3) Temperature control mode: water temperature control unit
(4) Changing different dies can extrude different products
(5) With head support
3. Microwave Vulcanization Machine
(1) Microwave output power: 0-12kw, adjustable control
(2) No. of microwave sources: 12 sets,Toshiba of Japan, Thailand
(3) Microwave source power: 0-1kw, continuously adjustable
(4) Microwave frequency: 2450 + / - 50MHz
(5) Microwave input mode: waveguide feed in
(6) No. of waveguide tubes: 12 sets
(7) High voltage transformer power: 1.5kw
(8) Microwave source cooling: water cooling
(9) Microwave linkage mechanism: when thelid is not properly closed, microwave cannot start; Microwave stopped working when no products were detected in the microwave sulfide box
(10) Electric heating power: U-type, 24kw
(11) Vulcanization box slot temperature:room temperature to 250 ℃
(12) High temperature fan: power 1.1kw, speed 2890rpm
(13) High temperature fan air volume: 1200m3/h
(14) Temperature control form: RKC intelligent temperature control meter, SSR control
(15) Transportation: Teflon belt
(16) Transmission band width: 140mm
(17) Transmission motor power: 0.75kw, reduction motor, variable frequency control and speed control
(18) Frequency converter: ABB
(19) Contactor: Schneider
(20) Microwave generation control: Siemens PLC, Siemens touch screen
(21) Transmission speed: 0 ~ 25m/min
(22) Product channel size: 220mm (W) x100mm (H)
(23) Product transmission height: 1000mm
(24) Inside: stainless steel material is adopted
(25) Outside the box body: spray plastic treatment, beautiful and generous
(26) Case cover: aluminum plate is adopted, with spring button on the back and cast iron hinge, which is light and convenient
(27) Outer dimensions: 8900(L) x 720(W) x1270(H) mm
(28) Gross weight: 2000kg
4. Hot-air vulcanization machine (8.9m)
(1) Heating type by hot air
(2) Electrical heating power: U type heating tube, 30kw
(3) Hot air temperature: room temperature - 240℃
(4) Transmission speed: 0 – 28.5m/min
(5) Transmission type: Teflon belt
(6) Transmission motor: 0.75kw, inverter control speed
(7) Equipped with high temperature fan
(8) Fan shell is aluminum
(9) Product conveying height: 1000mm
(10) Product channel size: 200(W) x 150(H) mm
(11) Inside tank of material: stainless steel 304
(12) Surface of vulcanization tank: spray plastic treatment, beautifully
(13) Cover of vulcanization tank: aluminum plate, spring and buckle collocation, cast iron hinge, light and convenient
(14) Insulation material: thermal insulation cotton
(15) External dimensions: 8900 (L) x 720 (W) x 1270 (H) mm
(16) Weight: 1200kg
5. 4m Cooling water trough
(1) Trough material: stainless steel 304
(2) Nested structure of inner and outer flume
(3) Spray and immersion cooling
(4) Circulating water pump flow 190L / min
(5) Bottom storage tank material: stainless steel 304
(6) Schneider contactor
(7) Drying fan: 0.37kw
(8) Center height: 1000mm
(9) Overall dimension: 4000 (L) X360 (W) x 1000 (H) mm
(10) Weight: 500kg
6. Haul off
(1) Traction mode: multi wedge belt traction
(2) Motor power: 0.75KW, frequency conversion control, ABB
(3) Adjustable traction clearance: 0 - 60mm
(4) Meter counting device: OMRON
(5) Contactor: Schneider
(6) Speed control: Siemens PLC, with main electric control and Siemens touch screen operation
(7) Equipped with feed guide
(8) Center height: 1000mm
(9) Overall dimension: 1000 (L) x760 (W) x 1600 (H) mm
(10) Weight: 600kg
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